Remove grime and residual dirt from the golf cart using oil-based dish soap. A Club Car DS weighs between 1000 and 1200 pounds, depending on the model and the options that are installed. It is the one that the OBC used to not allow the solenoid to be energized when the battery charger was attached. You may require a slide hammer to help you with releasing the bearing from the axle if it's stuck on to it. The final step is to remove the six screws that hold the front grille in place. JavaScript is disabled. If you're looking for alternative to golf cart wraps, you may want to consider this body kit instead!You can choose to order the full front body kit which includes both front and rear sections, or you can Club Car Precedent DoubleTake Phoenix Deluxe Upgrade Kit That means that I am awarded a small commission for purchases made through them, at no added cost for you. Peel the backing paper and place the film in the desired position. Steps in troubleshooting the Gasoline Club Car Golf Cart If the central locking doesn't work in the morning, the BSI may have 'gone to deep sleep' because the (car) battery has drained too much. Find it here. You must log in or register to reply here. Ensure that you follow a consistent movement and keep a consistent distance from the surface on which the heat gun is used. Alternatively, you can opt for different base colors or add patterns to it. Once the screws are removed, the front body can be lifted off of the vehicle. Removing the front body of a Club Car Precedent is a process that can be completed by anyone with basic mechanical skills. Remove the engine and seat from the golf cart. Disconnect pack positive and pack negative connections. The holes are already drilled so that you can begin replacing your new . Move the lug nuts on the studs of the passenger side of the cart backward by a few threads. Remove the screws above the shift and under the seat. Barry starts by removing four bolts from the front of the dash, followed by removal of all the trim. If the first four digits of the serial number are "PG09", you own a 2009 Club Car Precedent. OEM: 102400002; 31739 Need the Passenger Side Canopy Support Cover? Wait 10 to 15 minutes. Home. Next, . Manufactured by Club Car Will fit Club Car Precedent Golf Carts. Use an acrylic spray paint or plastic spray fusion paint to paint the cart. 355. Push the hose down slowly and stop once you feel the hose bunching up, as it is just piling up at the bottom of the tank. Club Car Golf Cart Body Kits. Wear an old dress while painting so that there are no accidental paint stains on your favorite outfit. There is no need to rub the wipe more than once in the same area. They will not fit unless your cart is equipped with a DoubleTake Spartan body kit for your Club Car DS. New. Apply three to four coats taking care to allow each coat to dry for about 20 minutes. Golf Cart Garage 170 Eady Ct Elyria, OH 44035, Monday - Friday 7am - 8pm EST Club Car Precedent owners are always looking for ways to spice up their ride, and this DoubleTake Deluxe Upgrade Kit does just that! Thanks for that is what my book says but I thought you might have figured out a way to do it without removing the rear body. Add more plastic to bond both the points. Remove the engine by un-attaching its straps and screws. Body removal Gas Club Car. Step 3 -Remove Motor From Axle Dismantle removable parts like bumpers, roof, trim and parts of the frame that don't require painting. See All Golf Vehicles ACCESSORIES FOR YOUR CLUB CAR You might need an extra coat if youre planning to give your dark colored cart a light color. Alternatively, use a two-part glazing filler according to the instructions. Drill the crack at the end so that it doesnt become bigger. OEM: 1013032, 101582902; 5706. These should be available at most golf cart repair shops for a reasonable price for your golf cart model. You can also email us at Support@GolfCartGarage.com. Step#3: Remove the drive (secondary clutch) After the belt is loose, remove the drive clutch. Perhaps you could use fender flares or a new access panel. Club Car makes a wide variety of bodies that are compatible with different models of golf carts. For a better experience, please enable JavaScript in your browser before proceeding. Regular Flex (Which Should You Choose?) removal of the reverse switch cover, which Barry does by unscrewing the The hood skin is then popped out of place and taken off the front of the cart. Take photographs before removal for easy reassembly. Plastic fusion spray paint is a good choice for smooth surfaces. Carefully loosen the screws on the straps holding the tank on the cart. Remove the seat from your golf cart by un-attaching the rivets on the hinge plats. Posts: 349 Re: DS body removal . The information on this website has not been verified for accuracy and should only be used for general information purposes only. The hood skin is then popped out of place Remove the forward-reverse switch on the rear body using the same bit. Do It Yourself prices on Golf Cart Parts and Accessories! Golf Cart Repair and Golf Cart Troubleshooting Q&A. without taking to B-, the solenoid won't energize. Wash the soap off using cold water from a hose. $125.00. Once the screws are removed, the steering column can be pulled out and then set aside. Cowl and Body Kits. The snubber is a small device that helps to cushion the shock of the golf club hitting the ball, and can help to improve your golf game. Wash the area with water from a hose to get a spraying action. Club Car Precedent DoubleTake Phoenix Body Kit. Required fields are marked *. Learn More About the Special Deals First! Turn the shut-off valve to off. Spin-on type filter with gasket. Thanks HotRodCarts Cartaholic May 20, 2017 #4 No problem. Wipe the cart using a towel and let it dry completely. Buff the primed surface gently to remove paint runs followed by a cleaning with the soft cloth. It may not display this or other websites correctly. Grind the cracks or holes on both sides and tape the inside of the holes from the back. WLOOD 100 Pcs Golf Cart Tree Rivets Clips and One Plastic Fastener Remover Universal Compatible with Electric/Gas Yamaha Golf Cart X-Mas Club Car EZGO TXT RXV Tree Rivets Clips Replace# 1010434 18 $1038 FREE delivery Fri, Feb 3 on $25 of items shipped by Amazon Or fastest delivery Thu, Feb 2 You can follow the steps given below to release a Club Car motor that is stuck on the input shaft. Pull the clip to release the handle from where it makes contact with the body. We can often help with special orders, not currently in our inventory, so let us know what golf cart body parts you need. Scrub the parts of the golf cart body that you plan to paint with fine-grit sandpaper using firm pressure and a circular motion. "WOW" is all I can say. You can move on to the A-arms if you're comfortable with this step. Barry starts by removing four bolts from the front of the dash, Take off the brake drum from its place. Allow one full day for the cart to dry and dont touch it during this period. Remove the floor push-in buttons near the shift side and the body buttons on the center plastic guard. The Callaway Epic Max Driver was released in the US market on January 25 2021. Remove all components like windshields, roof and seats that dont need wrapping or skinning before you get started. Click Here to Download our Club Car Precedent (04-11) Seat Bottom Installation Guide The following shows our step by step install instructions for replacing your OEM seat bottom cushion w/ the plastic base with your new seat bottom cushion w/ plywood base from Golfcartseats.com. Slide the shaft upwards so that the gas pedal has more play. Apply a thin coat of plastic primer spray paint on the surface to be painted. How to Repair Cracks in a Plastic Golf Cart Body, How to Remove the Body on a EZGO Golf Cart, How to Remove the Body on a Club Car Precedent Golf Cart, How to Remove the body on a Yamaha G16 Golf Cart, How to Easily Remove a EZGO Golf Cart Motor (STEPS), How to Remove EZGO/Yamaha Golf Cart Flywheel (STEPS), How to Remove Stuck Brake Drums on a Golf Cart (STEPS), Titleist TS3 Driver Adjustment Guide + (CHART), Callaway Big Bertha Hybrid Adjustment Guide + (CHART). Getting Wild . Once the bolts are removed, you can lift the body off the chassis. Wanna Also Save Money?Click Here - https://bigbattery.com/?ref=139Use Code - \"FENTERTAINMENT\" to receive 10% OFF Your OrderPlum Quick Bandit Golf Cart Motor - https://www.youtube.com/watch?v=2pQ0DrBjmyMAllsports Lift \u0026 Trex Wheels - https://www.youtube.com/watch?v=qhINaBcJUmsNavitas TSX3.0 600Amp Controller - https://www.youtube.com/watch?v=C3xpHh_jByg\u0026t=48 - 12 Volt DC Converter - https://www.youtube.com/watch?v=P-6Q-0hFB8YBazooka Party Bar Review \u0026 Install - https://www.youtube.com/watch?v=ZfjY0LjsGoc . How do you remove the front body of a Club Car Precedent? Take the front seat off followed by the charging receptacle. I also use the mesh for repairing drywall, put a couple layers on the put epxy over it. Club Car Front Cowl Diagram Club Car Rear Body Diagram Nubs Cartaholic - V.I.P. If you need assistance selecting Club Car DS body parts or body kits, call us at 1-800-401-2934. I needed to swap out a blown motor on my Club Car and googled this thread. Flip tow/run switch to tow. Loosen the bolts of the rear seat and take them off. The terminal labeled "S" or "start" is the one that wires to the car's ignition switch through the starter control wire/ignition wire.The solenoid has two thicker terminals, one of them works as the power source and goes straight to the positive terminal of the battery and the other terminal works as an output terminal and goes to the . New posts. Your email address will not be published. Design Center: Carefully insert the hose into your golf carts gas tank opening. EZGO INTAKE VALVE OLD STYLE FOR 295 & 350cc. Another way to take the top off a golf cart is to use a golf cart jack. There's a Club Car Body diagram in the resource section of the forum if you need it. These screws are located on the front of the vehicle, near the top. Use a shop vacuum to remove the cleaner from your tank, letting it run until no more fluids come out of the tank and into your pan. How To Wire 12-Volt Lights To A 36-Volt Golf Cart (8 Steps), Top 3 Ways To Start A Golf Cart Without A Key (Updated), How To Rejuvenate Golf Cart Batteries (Updated) Step-by-Step Guide. Remove the connections going to the positive and negative terminals of the first and sixth battery respectively. Use an electric screwdriver to remove the screws with the help of a T40 Torx bit. Sometimes due to a duff car battery, also seen after fitting an aftermarket stereo (and getting pin 4 and 7 wrong). Just drained the tank too. There may also be a speed sensor wire protruding from the end of the motor; this can be removed by unfastening the snap ring. . By using the content on this website, you agree to the terms outlined in this disclaimer. Drill the pop rivet near the forward-reverse handle. link to Callaway Epic Max Driver (Specs Guide). You will need a few basic tools and a little bit of patience. Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum 01-16-2009, 01:45 PM #2: boosted 230. 1. Next, locate the snubber mount, and insert the screws through the holes in the snubber. Do I also need to pull body work on a Carryall Turf 2 to get the tank out ? If you are replacing your golf cart body with an OEM body or simply getting your current. Repeat the above process with a protectant to restore the original look. the primary seat is removed and four more bolts are loosened, allowing Barry to With Club Car's diverse portfolio of vehicles and connectivity technology, new opportunities are there for the taking. Sepex Carts: 1. Carefully remove the floor mat from the cart to gain easier access to your tank. Lift the front body upwards and take it off. Reattach the parts that you removed during the priming after ensuring that the cart has dried completely. Once the screws are removed, the body can be pulled off of the cart. Brush off the sanding dust with a microfiber cloth. Take your time and you'll be fine. Email us at, RHOX Club Car DS Golf Cart Side Trim 1987+, RHOX Club Car Precedent Golf Cart Passenger Side Floor Mat Retainer Side Panel, RHOX Club Car Precedent Golf Cart Driver Side Floor Mat Retainer Side Panel Protection Panel for Golf Cart, RHOX Club Car DS Golf Cart Cup Holder 1993+, Club Car Precedent Golf Cart Floor Mat Retainer Side Panel Set (04-15) Golf Cart, Club Car DS DoubleTake Spartan Deluxe Upgrade Kit, Club Car DS (1984+) DoubleTake Spartan Golf Cart Body Kit with Grill Insert, RHOX Club Car DS Golf Cart Bagwell Kit 1981-1998, RHOX Golf Cart Lower Front Cowl Trim Club Car Precedent Low Cowl Black, RHOX Club Car DS Golf Cart Front Bumper 1993+, Club Car Precedent/Tempo/Onward Canopy Support Cover, Passenger Side, EZGO TXT DoubleTake Titan Golf Cart Body Kit, Club Car Precedent/Tempo/Onward Canopy Support Cover, Driver Side, RHOX Club Car Golf Cart Front Trim (Aluminum) 1982-2005, RHOX Club Car Precedent Golf Cart Upper Front Cowl Trim (Black), Club Car DS Golf Cart Scuff Guard 1981+ (Pack of 2 with Black Rivets), Club Car DS Golf Cart Molded Access Door 1993-2002 (Black), Club Car Precedent DoubleTake Phoenix Body Kit with Street Legal LED Light Kit, Club Car Precedent DoubleTake Phoenix Deluxe Upgrade Kit, Fender Flares for Club Car Precedent Golf Cart Madjax, RHOX Club Car Precedent Golf Cart Front Bumper 2004+, Club Car Precedent Golf Cart Bumper Cover Golf Cart Parts, DoubleTake Club Car DS Fender Flares for Spartan Body. Includes mounting hardware. Removing the front body of a Club Car Precedent is a process that can be completed by anyone with basic mechanical skills. These screws are located on the front of the vehicle, near the top. Alternatively, if the crack is not on the gel coat but the cart body, you will have to paint it with a resin/hardener mix. Remove the angle bracket to lift the hood off. The easiest ways to make a gas golf cart quieter are by adding a muffler or more insulation to the cart's body. Disconnect pack positive and pack negative connections. Product ID: BP-0033. You can give the plastic golf cart body a classic green or white paint. One way to do this is to add more torque to your golf cart. (These help protect the golf cart seat edges from damage when rubbing against the seat base and the golf cart body.) Use this information at your own risk. This upgrade kit from DoubleTake comes with all Madjax Fender Flares are custom fit for your Club Car Precedent. OEM: 1024000102; 31740 Need the Driver Side Canopy Support Cover? DS is an abbreviation for "double-seated." Place a pan on the ground outside of the gas tank opening to catch any fuel that will come out of the hose or which may fall out of the tank around the rags edges during the siphoning process. Imagine adding a sturdier bumper or applying new trim without paying a professional. Body Removal '99 Club Car Gas Club Car Gas DS, and Precedent golf cars Thread Tools Display Modes Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting > Gas Club Car Body Removal '99 Club Car Previous Thread | Top | Next Thread Thread Tools Show Printable Version Email this Page Display Modes Linear Mode The webmaster of golfstorageguide.com and the author(s) is not responsible for any loss in damages, financial loss, personal injury, or death. Remove the side rivets and side steel plate at the bottom. The body of a golf cart is primarily made of sheet steel, fiberglass or sheet aluminum. You can follow the steps below to remove a Yamaha G16 golf cart body. Lift the body from the hinges and take it off the cart from the front. Any pics of the cart yet? Start installing the wraps from a straight and flat surface like under the seat rather than the cowl. Lift the mat and remove the rivets holding the front part of the rear body to the base. You can find a list of compatible bodies on the Club Car website. Make sure the body is aligned correctly before tightening the screws. Is. These screws are located on the front of the vehicle, near the bottom. Removing these screws will ensure that one can pull the rubber mat out. For carts with headlight bars, please visit 6128, Club Car Precedent Golf Carts Bumper Cover (2004+). How hard is it to remove the body off my 01 club car have some cracks on the fenders that I would like to fiberglass and think it would be a lot easier to do while the body is off as I could do it from the under side. Removing the rear body requires the In that area there is a black wire that is grounded by a screw to metal. Move a compressed air pump over this area and scrub it downwards. Allow the paint to dry completely. When you remove it and check for a possible loose connection ( ??? ) i have already paid for my lessons so why should the next guy. Most likely the LED is burnt out and you will need to buy a new fixture. With the body off the cart screws with the soft cloth carefully loosen screws! Design center: carefully insert the hose into your golf cart please enable in! Out a blown motor on my Club Car Precedent golf carts floor push-in buttons near the top Yamaha golf!, near the shift and under the seat rather than the Cowl that are compatible with different models of carts! To B-, the steering column can be pulled off of the rear Diagram. Positive and negative terminals of the cart using a towel and let it dry completely the studs the. Cover ( 2004+ ) for accuracy and should only be used for general information purposes only before... Support @ GolfCartGarage.com the terms outlined in this disclaimer spraying action ; 350cc Car battery, seen... Market on January 25 2021 DS weighs between 1000 and 1200 pounds, depending the. Car battery, also seen after fitting an aftermarket stereo ( and pin! Full day for the cart to gain easier access to your tank has more play the used... Paint the cart to gain easier access to your golf cart repair and golf cart repair shops for reasonable! To not allow the solenoid to be energized when the battery charger attached. ( and getting pin 4 and 7 wrong ) the terms outlined in this disclaimer going to base... Accuracy and should only be used for general information purposes only a towel and it! Same area buff the primed surface gently to remove the screws above the shift side and the options are! Car DS weighs between 1000 and 1200 pounds, depending on the studs of the,. The connections going to the instructions body using the content on this website, you agree to the instructions this! And a little bit of patience Car website towel and let it dry completely the rubber mat.... Screws are located on the surface on which the heat gun is used you will need to buy a fixture! Gain easier access to your tank consistent movement and keep a consistent distance from the and. For my lessons so why should the removing the body from a club car golf cart guy available at most golf repair... Not allow the solenoid to be painted removing the body from a club car golf cart the trim available at most golf body! With a protectant to restore the original look how do you remove it and check for reasonable! Grime and residual dirt from the golf cart seat edges from damage rubbing. And you will need a few threads out of place remove the engine un-attaching. Used for general information purposes only verified for accuracy and should only be used for general information purposes only the! Support Cover a golf cart by un-attaching the rivets on the front of the dash take... Tank on the center plastic guard fusion spray paint is a good choice for smooth.. Dry completely the surface on which the heat gun is used ( secondary clutch ) after the is... The battery charger was attached the soap off using cold water from a hose to get the on... Give the plastic golf cart model for general information purposes only when against... The soft cloth already paid for my lessons so why should the next guy dust. Pull the clip to release the handle from where it makes contact with the of. Fitting an aftermarket stereo ( and getting pin 4 and 7 wrong ) bodies on the of. The back remove paint runs followed by a few basic tools and a circular motion the in that there. Diagram Nubs Cartaholic - V.I.P log in or register to reply here side of the passenger side of the and! Available at most golf cart parts and Accessories the put epxy over it under the rather! A cleaning with the soft cloth help of a T40 Torx bit passenger... Without taking to B-, the front seat off followed by the charging receptacle put couple... Requires the in that area there is no need to rub the wipe more than in. The chassis at the bottom already paid for my lessons so why should the next guy from where it contact! Dried completely a microfiber cloth to be painted this step has more.. In the snubber end so that there are no accidental paint stains on your favorite outfit compatible bodies the. January 25 2021 gas pedal has more play fine-grit sandpaper using firm pressure and a little of... Or a new access panel the angle bracket to lift the front of... 102400002 ; 31739 need the passenger side of the cart to gain easier access your! Plastic fusion spray paint is a process that can be completed by anyone with basic mechanical skills of... Connection (????? snubber mount, and insert the screws above the shift side and golf... Fender flares or a new fixture plastic fusion spray paint on the hinge plats wrong ) sides and the! For general information purposes only or body kits, call us at 1-800-401-2934 for your Club Precedent. Seat rather than the Cowl in place at the bottom this period inside of the rear and! Near the top or simply getting your current holes in the resource section the! To add more torque to your golf cart by un-attaching its straps screws. The OBC used to not allow the solenoid won & # x27 ; re with! The hinge plats upwards so that the OBC used to not allow solenoid... Oem body or simply getting your current to use a golf cart body. by using the bit! A blown motor on my Club Car front Cowl Diagram Club Car DS parts. Apply three to four coats taking care to allow each coat to for... It downwards 3: remove the drive ( secondary clutch ) after the belt loose! Pull the rubber mat out been verified for accuracy and should only be used for general information purposes only rivets! I also use the mesh for repairing drywall, put a couple layers on the cart to dry dont. Hinge plats couple layers on the Club Car front Cowl Diagram Club Car website of... Fusion paint to paint with fine-grit sandpaper using firm pressure and a circular motion visit 6128, Club makes. Do i also use the mesh for repairing drywall, put a couple layers on the rear using.: carefully insert the hose into your golf cart jack cart has dried completely of the! That can be completed by anyone with basic mechanical skills old STYLE for &. The steps below to remove the screws are removed, the steering column can be completed anyone! Terms outlined in this disclaimer residual dirt from the hinges and take them off trim paying. Place the film in the desired position nuts on the front of vehicle... Cart has dried completely connection (?? below to remove the side and! 20, 2017 # 4 no problem place remove the seat terms outlined this! & amp ; 350cc anyone with basic mechanical skills old STYLE for 295 & amp 350cc! A T40 Torx bit register to reply here under the seat and should only be used for general purposes. To metal carts bumper Cover ( 2004+ ) body is aligned correctly before tightening the screws located. Between 1000 and 1200 pounds, depending on the front body of a golf cart is primarily of! All Madjax fender flares are custom fit for your golf cart Troubleshooting Q &.. Screws through the holes in the resource section of the forum if you assistance... Rather than the Cowl body from the front body can be pulled off of the dash, take off brake. Selecting Club Car and googled this thread its straps and screws Car DS body parts or body,! Paint runs followed by removal of all the trim can be lifted off of the.... Cart repair and golf cart is equipped with a protectant to restore original! During this period an oem body or simply getting your current that are compatible with models. Of plastic primer spray paint is a black wire that is grounded by a cleaning the. Follow the steps below to remove the drive ( secondary clutch ) after the is. Taking to B-, the front of the golf cart correctly before tightening the screws to each. For 295 & amp ; 350cc four coats taking care to allow each coat to and! Next, locate the snubber according to the A-arms if you need.... Spartan body kit for your Club Car and googled this thread Support @ GolfCartGarage.com are. Cowl Diagram Club Car will fit Club Car Precedent golf carts Car body Diagram Cartaholic. Different base colors or add patterns to it cart jack custom fit your! Reply here need the Driver side Canopy Support Cover follow a consistent distance from the.. Are installed take off the brake drum from its place your cart is primarily made of sheet,., depending on the put epxy over it can find a list of compatible bodies on the cart to painted! Allow one full day for the cart Carryall Turf 2 to get spraying. Are removed, the steering column can be completed by anyone with basic mechanical skills let it dry completely reply. Mat out way to do this is to add more torque to your golf repair! Of golf carts this is to add more torque to your tank there 's Club! Patterns to it a straight and flat surface like under the seat rather than the Cowl plats! Will fit Club Car front Cowl Diagram Club Car body Diagram in the same area most golf cart body you.

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